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Manufacturing Excellence
Manufacturing

Manufacturing Excellence

From raw coir fibre to finished ready products — every step is controlled, measured, and quality-assured.

Manufacturing

Manufacturing Excellence

From raw coir fibre to finished ready products — every step is controlled, measured, and quality-assured.

01

Raw Material Sourcing

Premium coconut coir fibres are carefully selected from Kerala's finest plantations. Each batch is tested for fibre length, strength, and moisture content before entering production.

Fibre Testing Moisture Control Grade Selection
Raw Material Sourcing
Coir Processing & Weaving
02

Coir Processing & Weaving

Fibres undergo spinning, weaving, and mat formation on precision machinery. Our skilled workforce ensures consistent weave density, pattern accuracy, and dimensional stability across every production run.

Precision Weaving Pattern Control Skilled Workforce
03

Rubber Backing & Embossing

Vulcanized rubber backing is applied using temperature-controlled hydraulic presses. Custom embossing dies create branded patterns and textures with precision, ensuring every mat meets buyer specifications.

Vulcanized Rubber Custom Embossing Hydraulic Press
Rubber Backing & Embossing
Quality Inspection & Dispatch
04

Quality Inspection & Dispatch

Every batch undergoes thorough quality inspection — checking dimensions, weight, backing adhesion, and visual standards. Products are then carefully packed for dispatch with full documentation.

Final QC Check Packing Documentation

Complete Production Pipeline

1
Raw Material
2
Processing
3
Weaving
4
Rubber Backing
5
Embossing
6
QC & Packing
7
Dispatch
Modern
Production Facility
Skilled
Trained Workforce
Controlled
Quality Manufacturing
International
Export Standards
26 Years Experience
Rubber Board Registered
Phthalate Free Certified
Export Manufacturing
OEM & Private Label
Time Bound Delivery
SIBCO Export Facility
Ready to Partner

Looking for a Reliable Coir Mat Manufacturing Partner?

Partner with SIBCO for high-quality natural coir mats backed by 26 years of manufacturing excellence. Let's discuss your requirements.